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MAKS Isovolta transportation 2011

Detailed Description

ISOVOLTA Prepreg — Product Overview

Prepreg For Rail Application Content

◆ Prepreg
◆ Prepreg Manufacturing
◆ Prepreg Description
◆ Decorative and Laminate materials

Prepregs from ISOVOLTA (for Aircraft and Railway Interiors)

Reinforcements    E glas, S2 glas, Carbon,….
Tack    dry to tacky
Width    1.000mm, 1.270mm, up to 1.800mm
Application    Railway, Aviation, Automotive, Sports and Leisure, Industries Equipment and Goods
PY — Phenolic General use, 75% FST
PC — Phenolic Crushed C. (hot in hot out) FST
PA — Phenolic matrix for autoclave FST
CT — Cyanat Esther, high temperature FST
EP — Epoxy, self extinguishing, high impact FST

Aviation Components — Prepregs

AIRPREG PY Prepreg

AIRPREG PY prepreg is a new phenolic resin developed to meet FST (Fire, Smoke, Toxicity) regulations for aircraft interior parts such as: side wall panels, floor panels, ceiling panels, galleys and toilets. AIRPREG PY is suitable for use in a wide variety of manufacturing processes, Crushed-Core-process, Press-process, Autoclave-process, Vacuum-Bag-process. AIRPREG PY is available in 3 tack levels to match the manufacturing process to be employed. AIRPREG PY is available in various fabric reinforcements.

Prepregs for Rail Applications

AIRPREG PY — Rail Solutions

  • AIRPREG PY are suitable for different curing cycles as for example:
       — 75 min at 135°C
       — 30 min at 155°C
       — 15 min at 155°C (e.g. for crushed core applications)

  • Controlled flow matrix

  • Good peel properties

  • Good surface finish

  • Excellent mechanical properties

  • Shop life of Prepreg, some days up to many weeks

  • No fray of cutting edge like dry fabrics

  • Available in 3 tack levels (T0, T1, T2)

  • Versatile processing: vacuum bag, autoclave, press and crush core processing

  • One matrix system fits all processes

Technical Laminates from ISOVOLTA

Laminates for Aircraft and Railway Interiors

In accordance to FAR 25.85… regulations

Reinforcements    E glas, (S2 glas, Carbon,…)
Matrix    Phenolic
Width (sheets)    up to 1.500mm
Length (sheets)    up to 5.100mm
Thicknesses    from 0.33mm up to 3mm
Coating    White Tedlar coating (one side / both sides) optional available
Application    Railway, Aviation, Automotive, Sports and Leisure, Industries Equipment and Goods

Why Composites from ISOVOLTA

  • On site Phenol synthesis (capacity 30.000 metric tons/pa.)

  • State of the art machinery

  • High Impregnation capacity — 12 impregnation lines

  • Qualified products for Aircraft applications

  • Qualified for Railway products

  • On site FST laboratory / OSU chamber

  • All new R&D facility for Prepregs and Décor Laminates

  • Know how on Decorative Laminates

  • Market know how (Airliners, MRO, OEM)

  • Freezer -18°C (0°F) 10m x 45m x 6m (33' x 148' x 20')

  • Market Knowledge also on other composite industries

Aviation Components — Product Portfolio

Prepregs — Sidewall Panels
Phenolic prepregs for aircraft sidewall panel applications, meeting strict FST requirements.
Prepregs — Galley Panel
Phenolic prepregs engineered for galley panel structures in commercial aircraft.
Laminates — NTF Support
Phenol / Glass Laminate for the support of NTF in Passenger Aircrafts.
Laminates — Cargo Aircraft
Phenol / Glass / PVF Laminate for Cargo Aircraft interior solutions.

Decor Applications

Decor for Railway

TGV France
High-speed rail interior decorative laminate solutions.
Underground Munich
Metro/subway interior panel and decorative systems.

Decor for Aviation

Sidewall Panel — Airbus
Decorative sidewall panels for Airbus aircraft families.
Hatrack Door — Airbus A320
Overhead stowage hatrack door decorative laminates.
Galley — A340 Britax
Galley interior decorative solutions for Airbus A340.

New Impregnation Tower

Advanced Manufacturing Capabilities

  • Double online weight measurement

  • Housing with A/C for Impregnation station

  • Computer line control with Visualisation

  • Automatic distortion correction

Thank you for your attention


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